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4-in-1 Integrated Laser Air Compressors

4-in-1 Integrated Laser Air Compressor for Fiber Laser Cutting System

Modern fiber laser cutting machines require extremely stable, dry, and clean compressed air. However, many metal fabrication factories face severe operational challenges with traditional split air supply systems:
•Cutting Defects & Dross: Unstable air pressure causes severe dross, heavy burrs, and burning edges, ruining expensive metal sheets and increasing secondary grinding costs.
•Laser Lens Contamination: High moisture and oil trace in the air lead to protective lens contamination and nozzle blockage, resulting in frequent, costly laser head replacements.
•Complex Installation & Maintenance: Separate equipment (compressor, air tank, dryer, and inline filters) requires a messy network of piping, large floor space, and professional on-site engineering.
•High Energy Loss: Significant pressure drops between multiple pipeline connections force the compressor to work harder, drastically increasing electricity costs.
For manufacturers running high-power, continuous laser cutting operations, these issues directly hurt profit margins and production deadlines.

Why Choose Our 4-in-1 Integrated Air Compressor System

Our all-in-one integrated laser air compressor combines a rotary screw air compressor, certified air storage tank, high-efficiency dryer, and 4-stage precision filtration into a single compact workstation.
Key advantages:

Space-Saving Design:

Reduces installation footprint by up to 50%, maximizing workshop layout efficiency.

Zero Leakage Risk:

Fully integrated internal pipeline design minimizes pressure drops and eliminates external air leakage.

Plug-and-Play Setup:

Factory pre-assembled, wired, and tested. No on-site piping required-just connect power and air outlet.

Smart Automation:

PLC control system monitors temperature, pressure, and maintenance cycles in real time to protect your laser cutting head.

Technical Specifications

Item	Specification
Working Pressure	1.3 MPa – 1.6 MPa
Air Flow Capacity	0.5 – 5.0 m³/min (customizable)
Power Range	7.5 kW – 37 kW (10 HP – 50 HP)
Pressure Dew Point	2°C – 10°C (standard) / optional ≤ -40°C
Filtration Accuracy	0.01 μm / oil content < 0.003 mg/m³
Noise Level	≤ 68 ± 2 dB(A)
Cooling Type	Air-cooled
Air Quality Class	ISO 8573-1 Class 1-4-1 compliant

Core System Composition

The system consists of 4 heavy-duty industrial modules working in perfect synergy:

Premium Rotary Screw Air Compressor
Features an advanced screw air-end with an optional Permanent Magnet Variable Frequency (PM VFD) drive for maximum energy savings under fluctuating air demands.

Heavy-Duty Air Storage Tank
Acts as a powerful buffer to eliminate pressure fluctuations, ensuring a steady, uninterrupted airflow during peak cutting thickness.

High-Efficiency Refrigerated Air Dryer
Rapidly cools the compressed air to condense and remove water vapor, preventing moisture from reaching the laser optics.

4-Stage Precision Filtration System
Successive pre-filters, fine filters, and ultra-fine carbon filters eliminate oil mist, dust particles, and impurities down to 0.01 micron.

20-Bar Integrated Screw Compressor For 3kW-6kW Laser Cutters

Seamless Integration with Global Laser Brands

Permanent Magnet VSD 4-in-1 Laser Air Compressor

Our high-pressure 4-in-1 air compressors are engineered to match the rigorous demands of modern fiber laser machines from 1kW to 30kW+. The system works flawlessly with major laser power sources and cutting machine brands, including:

Laser Sources: IPG®, Raycus®, MAX®, nLIGHT®.

Cutting Machines: Bystronic®, Trumpf®, Amada®, Han's Laser®, Bodor®, Gweike®, Senfeng®, etc.

Whether cutting stainless steel, carbon steel, brass, or aluminum, it delivers a consistent, mirror-like cutting edge.

Advantages vs Traditional Split Air System

Feature	4-in-1 Integrated System	Traditional System
Installation Cost	Plug-and-play, zero installation	High piping and labor cost
Space Usage	Compact integrated design	Large separated equipment
Pressure Loss	Extremely low	High due to external connections
Air Quality	Stable and controlled	Inconsistent
Maintenance	Single system service	Multiple maintenance points

Energy Saving Performance

Equipped with Permanent Magnet Variable Frequency (PM VFD) technology, the motor speed automatically adjusts to match your exact laser cutting pressure and flow requirements.

Eliminates expensive idle power consumption during sheet loading.

Reduces internal pressure loss through straight-through internal piping channels.

Saves 15% to 30% on electricity bills compared to traditional fixed-speed split compressors.

For 24/7 metal fabrication shops, this integrated system typically pays for itself within the first 12–18 months.

4-in-1 Integrated Screw Air Compressor For Laser Cutting

FAQ

Q: Why is 1.3–1.6 MPa pressure needed for laser cutting?

A: High pressure quickly removes molten metal from the cutting kerf, reducing burrs and improving edge quality.

Q: How does it protect the laser head?

A: Multi-stage filtration and drying ensure clean, dry air, preventing lens damage and nozzle clogging.

Q: Can the system be moved easily?

A: Yes, it is mounted on a heavy-duty base with forklift slots for fast relocation.

Q: What is the maintenance cycle?

A: Filter elements: 3,000–4,000 hours. Oil system: approx. 4,000 hours depending on conditions.

We are one of the most reliable manufacturers and suppliers of 4-in-1 integrated laser air compressors in China. With abundant experience, we warmly welcome you to buy high quality 4-in-1 integrated laser air compressors for sale here from our factory. For price consultation, contact us.

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